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Stator Winding Machine Stack Height Below 200mm Stator Brushless Motor Needle Winding

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Stator Winding Machine Stack Height Below 200mm Stator Brushless Motor Needle Winding

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Brand Name : WIND AUTOMATION

Model Number : WIND-2B-TSM

Certification : CE

Place of Origin : China

MOQ : 1PC

Price : Negotiable

Payment Terms : T/T

Delivery Time : 45 Working days

Packaging Details : Pallet

Condition : New

Stator Height : Big Stator Below 200mm

Working station : Single station

Winding Speed : 300RPM To 500RPM according Wire Gauge

Automatic Type : Fully Automatic

Machine Color : White or Per Customer Requirement

After sales : Engineers available to service machinery overseas

Stator Size : Big OD, Big Stack Height, Big Wire Size

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Stack Height Below 200mm Stator Brushless Motor Needle Winding WIND-2B-TSM

(1) Application

Needle winding BLDC stators of big stack height big stroke coil winder

(2) Competitive Advantages

Needle winding machine WIND-2B-TSM can handle almost all type of brushless DC motor especially

handle the big stack height stator below 200mm

which with high slot filling rate need arraying, tapping, place terminal

(3) Parameter

Item No.

Data

Wire diameter

0.08~1.0mm (AWG18~AWG39)

Stator ID

Above 19mm

Stator Core length

<200mm

Turns No.

0-99999

Winding operation

Stepping/Auto

Stator poles

6 poles,8poles, 9 poles,10 poles, 12 poles,14 poles,18 poles (Customized)

Air pressure

5~7kg/square centi-meter (0.5~0.7MPa)

Power

2KW, AC220V 50/60Hz

Weight

about 450kgs

Dimension

1600(L)x1100(W)x1400(H)mm

Below samples are needed for machine manufacturing and commissioning:

1. Stator stack 5pcs without winding

2. Wound stator 1pc

3. Copper wire 1 roll enough for winding 15pcs stators

BLDC motor has a wide range of applications, such as automotive, tools, industrial industrial control,

automation, and aerospace. In general, BLDC can be divided into the following three main purposes:

Continuous load application

Variable load application

Positioning application

1. Continuous Load Application

This kind of application is mainly used in those fields that require a certain rotational speed but have low

requirements on the accuracy of rotational speed, such as applications such as fans, pumping machines,

and blower gas. Usually this type of application is relatively low cost and is mostly open-loop control.

2. Variable Load Application

This category mainly refers to applications where the motor speed needs to change within a certain

range. In such applications, there are higher requirements on the high speed characteristics and dynamic

response characteristics of the motor. Household washing machines, dryers and compressors are good

examples. In the automotive industry, oil pump control, electrical controllers, engine controls and

electronic tools are also good examples. There are also many applications in aviation, such as

centrifuges, pumps, robotic arms, gyroscopes, and so on. In this area, motor feedback devices are often

used to form semi-open loops and closed loops for control. This requires complex control algorithms,

increasing the complexity of the controller also increases the system cost.

3. Positioning Application

Most industrial control and automation applications fall into this category. In these applications energy

delivery, such as gears or conveyor belts, is often performed, so the system has special requirements on

the dynamic response and torque of the motor speed, and these applications may also need to change

the direction of the motor at any time. The motor may work in Constant speed, acceleration, reduction

phases, and possibly changes in load during these phases, so this places higher demands on the

controller. Usually this type of control uses closed-loop control, even with torque, speed, and position

loops. Three control loops. The photoelectric encoder and some synchronization equipment may be used

for speed measurement. Sometimes these sensors are used to measure the relative position and

sometimes to measure the absolute position. Many of these process controls, mechanical controls, and

transportation controls fall into this category.

In general, brushless motors have high speed/torque ratios, good dynamic characteristics, high efficiency,

long life, low noise, wide speed range, and ease of manufacturing compared to conventional brushed

motors and induction motors. Excellent characteristics. In particular, the power output per unit volume

allows it to be used in applications that are sensitive to size and weight. These excellent characteristics

make BLDC has a very wide range of applications in the field of industrial control, automotive industry,

aerospace and so on!


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