Sign In | Join Free | My enlightcorp.com
China Shanghai Wind Automation Equipment Co.,Ltd logo
Shanghai Wind Automation Equipment Co.,Ltd
Major in Motor Winding,Welding and Testing
Verified Supplier

7 Years

Home > Hot Staking Machine >

Tig Welding No Commutator Hot Staking Machine For Integrated Starter Generator Assembly

Shanghai Wind Automation Equipment Co.,Ltd
Trust Seal
Verified Supplier
Credit Check
Supplier Assessment

Tig Welding No Commutator Hot Staking Machine For Integrated Starter Generator Assembly

Brand Name : WIND AUTOMATION

Model Number : WIND-TIG-1

Place of Origin : China

MOQ : 1pc

Price : Negotiable

Payment Terms : T/T

Delivery Time : 60 working days

Packaging Details : Two pallets one for welding machine , one for water cooling device 662KGS 1040mm*1040mm*1960mm, 740mm*740mm*1270mm

Welding Application : Integrated Starter Generator assembly

Automotive technology : Stator silver joint tig welding application

Production process : The stator winding process involves pin forming, insertion, Slot insulation, Conductor twisting ( double layer ), Conductor ends TIG welding, Star joint TIG welding etc.

Welding place : Copper conductor TIG welding machine

Fusing type : The welding operation and setting is easy for operator

PLC : Mitsubishi

Gross weight : 600KGS including package pallet

4 Axis servo device : Welding spindle,Indexing spindle, Feeding shaft and Lifing shaft with Mitsubishi servo motor

Contact Now

Tig Welding No Commutator Fusing Machine Joint For Integrated Starter Generator Assembly WIND-TIG for Automotive Industry

(1) Application:

Integrated Starter Generator assembly,

(2) Advantages:

1. Supplied to several leading China manufacturers,rich experience,

Engineering team have much experience in welding BSG motor stator hairpin

2. Welding quality assured, Wind Automation can weld samples only charge tooling cost

before welding machine finalised

3. Rich experience in handling stators with below dimension

Stator OD Size Slot No.
142mm 96slots
72slots

(3) TIG Welding feature:

Welding joint can be set,

the starting joint can be set,

and stand alone for welding amending can be set

(4) TIG Welding fusing machine Parameter:

Power Supply: 220V or 380V,50Hz

Welding spindle,Indexing spindle, Feeding shaft and Lifing shaft with Mitsubishi servo motor

PLC: Mitsubish 5U series

Touch screen: WEINVEIW

Cylinder: Airtac

Pressure:>0.5MPa

Weight: around 600KGS

Dimenstion:800*800*1500mm

Question and Answer

1. About sequence of welding process, Inputs parameters (Like Current, Voltage, Hold time, Etc...)

and specification,Material handling method (Loading / Unloading mechanism, etc..)

The welding process is fully automatic, the door is closed during welding process,

and Loading/Unloading by operator,

Other parameter is accoring to actual situation of the stator

2. What is the exact purpose of argon gas in this welding machine ?

How to Join the two copper coils without filler rod ?

The purpose of argon gas which ejected by welding gun is to protect the stator workpiece,

as the temperature is very high,

To ensure TIG welding quality The previous process such as enamel remove (contorl the remove size should be more than 8mm)cropping need to ensure the stator quality before welding The PLC tell to weld one slot by slot,

Sl. NO ISG Welding machine Queries Wind Automation Comments
BASIC INFO :
1 Cycle time Per Part ? 2s' per slot 3.2 minute
2 What Inert Gas is Used for Welding.? Argon
3 Weld time per Slot ? 2s' per slot
4 Primary Voltage & Current of Transformer ? No, different from resistance welding,
5 Secondary Voltage & Current of Transformer ? TIG welding don't have primary and secondary voltage
6 Welding Current on product ? In Amps. 90A ~ 110A
7 Weld Cycle in Weld Controller. ? 1 Cycle = ? Milli seconds. 0.? s equal to ms
8 How coil (Product) Temperature is Measured and Controlled ? Control the current, don't control temperature,
Measuring with temperature sensor is not necessary
9 Input Pressure for welding machine? In Bar/PSI above 0.5MPa > 5Bar
10 Inert gas flow rate & Cylinder Capacity ? In LBS Inert gas flow rate is adjustable, can checked by pressure gauge
11 What type of cooling system is Required ? Water
12 Cooling Rate ? Liters per Minute. Constant Internal loop cooling
13 Welding Parameter Like (Sqeeze/Hold/Weld Current/Weld time per cycle/ Pressure) Don't need to pay much attention now, it is not useful for reference, can set parameter
14 While pressing of emergency - Air pressure & PLC power will shut off ? Now we set as machine stop , then reset , all go to initial position
Also we can set as you request
15 Is the machine having SMED concept ? 120mm to 160mm, (Your current OD size 142mm)
in 20minutes to 30 minutes
16 Is there Data recording like weld current available ? Yes

On the basis of HEV hybrid, it is not equipped with a drive motor, only BSG motor, which is the lowest cost light mixing system. The motor has large power torque and large belt transmission efficiency. The motor is driven at the start and low speed, which speeds up quickly and has smooth and comfortable driving experience. There is no need to frequently shift gears in the start and middle and low speed stages, and the double clutch does not require long time and half linkage, which completely solves the double clutch problem. BSG motor is the belt-driven integrated starter generator, it is developed for cost-efficient mass hybridization, such as advanced stop-start, coasting and electric boost save 13% to 20% of fuel. In a mild-hybrid application the 48 volt electric motor replace the 12 volt alternator and is directly mounted to the engine via a belt.

Tig Welding No Commutator Hot Staking Machine For Integrated Starter Generator Assembly


Product Tags:

arc welding machine

      

ultrasonic welding machine

      
Quality Tig Welding No Commutator Hot Staking Machine For Integrated Starter Generator Assembly for sale

Tig Welding No Commutator Hot Staking Machine For Integrated Starter Generator Assembly Images

Inquiry Cart 0
Send your message to this supplier
 
*From:
*To: Shanghai Wind Automation Equipment Co.,Ltd
*Subject:
*Message:
Characters Remaining: (0/3000)